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Workstations

Lean thinking is an instrumental mindset for saving time and money. The best method of achieving a lean process is by creating custom systems that fit your operations. The natural modularity of T-slot profiles and products provide the framework you require for custom, lean workstations. Download the field guide below for a deep dive into designing with 80/20 modular ergonomic workstations.

Ergonomic Workstations Field Guide

T-slot aluminum workstation with integrated tool balancer, shelving, bins, and monitor arm for efficient assembly line workflowT-slot aluminum workstation with integrated tool balancer, shelving, bins, and monitor arm for efficient assembly line workflow

80/20 Configured Modular Workstations Improve Efficiencies

Well-executed lean initiatives can improve lead times and cut quality costs by half, increase productivity by as much as 30%, and reduce inventories up to 50%. Custom workstations are a way to assist with your lean strategy; they put the required materials and resources at the operator's fingertips. Lean workstations are strategically designed to create a space optimized for minimal wasted motion and effort.

80/20 Helps Facilities and Companies Build:

•   Conveyor systems

•   Flow racks

•   Desks, tables, and chairs

•   Pick and place systems

•   Mobile workstations

•   Ergonomic work cells

•   End-of-arm tooling

•   Material handling carts

Accelerate Your Build with Workstation Designs

Accelerate your design process using our library of preconfigured 80/20 workstation templates. Simply browse the collection of workstations, download the native CAD files, and begin customizing. Within minutes, you can modify dimensions, add accessories, or tailor the layout to meet your specific operational requirements.

Once your design is finalized, transition seamlessly to assembly: upload your XML file for purchase or connect with your local 80/20 distributor. Browse a few of popular 80/20 workstations below or browse the entire workstations offering.

A standalone industrial workstation constructed from silver 80/20 T-slot aluminum profiles. It features a black worksurface, a white pegboard back panel, an overhead lighting frame, and an adjustable white monitor arm with a keyboard tray on a sturdy leg A standalone industrial workstation constructed from silver 80/20 T-slot aluminum profiles. It features a black worksurface, a white pegboard back panel, an overhead lighting frame, and an adjustable white monitor arm with a keyboard tray on a sturdy leg

Lift Workstation
with Pegboard

A standalone industrial workstation constructed from silver 80/20 T-slot aluminum profiles. It features a black worksurface, a white pegboard back panel, an overhead lighting frame, and an adjustable white monitor arm with a keyboard tray on a sturdy leg A standalone industrial workstation constructed from silver 80/20 T-slot aluminum profiles. It features a black worksurface, a white pegboard back panel, an overhead lighting frame, and an adjustable white monitor arm with a keyboard tray on a sturdy leg

Stationary Workstation 
with Pegboard

A standalone industrial workstation constructed from silver 80/20 T-slot aluminum profiles. It features a black worksurface, a white pegboard back panel, an overhead lighting frame, and an adjustable white monitor arm with a keyboard tray on a sturdy leg A standalone industrial workstation constructed from silver 80/20 T-slot aluminum profiles. It features a black worksurface, a white pegboard back panel, an overhead lighting frame, and an adjustable white monitor arm with a keyboard tray on a sturdy leg

Stationary Workstation
with Flow Rack

A standalone industrial workstation constructed from silver 80/20 T-slot aluminum profiles. It features a black worksurface, a white pegboard back panel, an overhead lighting frame, and an adjustable white monitor arm with a keyboard tray on a sturdy leg A standalone industrial workstation constructed from silver 80/20 T-slot aluminum profiles. It features a black worksurface, a white pegboard back panel, an overhead lighting frame, and an adjustable white monitor arm with a keyboard tray on a sturdy leg

Mobile Workstation with Monitor Mount

Field Guide

Ergonomic Workstations Guide

In this step-by-step guide, you’ll see how to go from a rough idea to a fully defined ergonomic workstation using 80/20 profiles, panels, and accessories.

Front cover of the 80/20 Solutions Field Guide featuring a diverse collection of T-slot aluminum extrusions, fasteners, and modular assembly components.Front cover of the 80/20 Solutions Field Guide featuring a diverse collection of T-slot aluminum extrusions, fasteners, and modular assembly components.
IdeaBuilder

Start Designing for Free

A free standalone software for all experience levels to design with 80/20 products. Easily switch between profiles, fasteners, and more and generate detailed BOMs & drawings.

80/20 IdeaBuilder software showing a CAD-style aluminum T-slot frame design with structural connections and profile details.80/20 IdeaBuilder software showing a CAD-style aluminum T-slot frame design with structural connections and profile details.
Free Assistance

From Concept to Completion

Our skilled technicians are always available through 80/20’s free design assistance, offering guidance to help you optimize and future-proof your space.

Build Services

Let Us Build It For You

Construct your framing system on your own or ask for help. You decide whether you want us to assemble it onsite for you or pack and ship your components to make DIY assembly easy for your own team to handle.  

Custom Products

Custom to Your Needs

Whether you need one part or 1,000 (or more), you never have to order in certain quantities or meet a minimum requirement before you can place your order.

Dist. Support

Need Local Support?

Take advantage of 80/20 services through our network of distribution partners near you. Select from design assistance, on-site visits and ongoing support.

How 80/20 Boosts Ergonomic and Lean Benefits of Workstations

80/20 products make it easy to build custom workstations to fit your specific needs; the T-slot aluminum system provides durability and strength, flexibility to make adjustments, and modularity for reconfiguration or expansion.

Pressurized Frames

Seamlessly integrate these devices into your workflows, run tubes and wires inside the T-slot channel, and even add pressurization to your frame or workstation to maintain and regulate desired pressure levels.

Lift Systems

Achieve optimal ergonomics at any height with lift systems. Easily attachable to T-slot profiles, these systems allow you to adjust your workstation's height precisely, either manually with a crank or via electric power.

Gravity Rollers

Streamline material movement by integrating gravity rollers into your flow racks and workstation processes. Compatible with both T-slot profiles and pipe and joint framing.

Did you know that the most common wasted motion is reaching?

Make It Mobile

The capacity to add mobility to your workstation supports your complete material handling process flow. Take your station with you – move it through your facility and lock it into place, or wheel it to and from conveyor lines, when and where it’s needed. With 80/20 you can choose from casters that optimize your operations. Learn more on how 80/20 can provide lean manufacturing to your process.

Get It Grounded

Do you need electrical at your workstation? Add electrical components like powerstrips, lighting and more. Aluminum acts as a conductor, meaning workstations built with 80/20 profiles can be grounded to channel an electrical current. This is important for electronics assembly, repairs, production, and testing where static electricity will have a negative impact. Use aluminum profiles and ESD panel to ground the charge and dissipate static.